Out With the Old …

November 1999
 
I had my good friend Matthew D. over for the day, and with the use of his engine crane, air wrench and monster screwdriver/prybar, we were able to remove the existing 2.5L 4-cylinder engine from the Cherokee, as well as the factory transmission and transfer case. 
We started by clearing as much of a work area as we could around the Jeep.  The hood was removed for easiest access into the engine compartment.
Ready to take out the I-4 I-4 Ready for removal

   The oil and coolant were then drained… 

Getting ready

Engine drained

 Several smaller items were removed before the engine, such as the battery and the radiator.  After unbolting the engine from the transmission and removing the motor from it’s mounts, we attached the crane and lifted the 4-cylinder engine out of the engine compartment.  

 

Lifting out the 2.5L Lifting out the 2.5L

 

Lifting it out Lifting out the 2.5L

 

Engine out Clear of the engine compartment

  

Once the engine was out, we set our sights on the transmission (A904 3-speed automatic) and transfer case (NP207), neither of which was worth salvaging.  We pulled out the bolts holding the transmission mount to the chassis and just let the assembly drop to the ground.  A new transmission mount will be built from scratch for the TH350 that was purchased to mate up with the 305 V8.

 

Old transmission and transfer case Old transmission and transfer case

 

Old transmission and transfer case Old engine, transmission and transfer case

All that’s left of the Cherokee now is a mostly-empty shell.  There’s still a lot of stripping-down to do, including pulling out all electrical, cleaning out the engine compartment and painting.

Empty Shell

Empty shell - all major mechanical components are out

This day in November of  1999 was during a break in my freshman year at college.  The Jeep sat in my dad’s workshop basement in New Hampshire while I obtained my BS in Small Business Management in Ohio.  The only progress that has been made on the swap since the removal of the old engine was the mounting of the V8 to the chassis during the same break in ’99.  Progress stalled when I met a girl a few months later, became engaged to her and married her in 2002.  “Real life,” with real bills and real time commitments then set in, so the project got back-burnered.  The Jeep has been moved three times since (documented on the Moving The Jeep page), and is currently sitting in my enclosed cargo trailer awaiting two things: 1) A garage with enough space to work. 2) My Duramax to be paid off so funds can be allocated for the project.

Update 10-5-10:  As of last August, the Duramax is paid off, and now I’m going to get caught up on a couple of other bills.  When we look for a new place to live at the end of our lease next year (9/2011), a garage with enough space for my tools  and the Jeep is on the list of “necessities”!  Unless I have a windfall between now and October of next year, don’t get too excited for any progress here before the beginning of 2012…

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